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Custom Eco-Friendly Push Pop Cardboard Paper Tube for Sushi Packaging with Food-Grade Soy Sauce Tube - Holidaypac

  • Material: 360gsm FSC Cardboard + 110gsm PE Food Liner :

  • Size: 53 x 225 mm (Outer) / 51 x 220 mm (Inner) :

  • Sauce Tube: 15 ml, Food-grade PP with Silicone Stopper :

  • Printing: Offset CMYK + Pantone, up to 8 colors :

  • Certifications: FSC, FDA, SGS, ISO 9001, EU 1935/2004 :

  • Packing: 100 pcs/carton (58 x 48 x 35 cm, 6.5 kg) :

  • MOQ: 5,000 pcs :

  • Lead Time: Samples 7-10 days, Production 20-25 days :

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Custom Eco-Friendly Push Pop Cardboard Paper Tube for Sushi Packaging

Food-Grade • FSC Certified • 100% Customizable • Soy-Sauce Tube Included

Custom Eco-Friendly Push Pop Sushi Paper Tube - Holidaypac

Reinvent Your Sushi Takeaway With a Push-Pop Tube That Sells Itself

In a crowded grab-and-go market, packaging is the first salesperson your sushi ever meets. Our custom eco-friendly push-pop cardboard paper tube turns ordinary maki into a social-media-ready experience. Built from 360gsm FSC-certified cardboard, laminated with 110gsm food-grade PE-coated paper, and fitted with an integrated 15ml soy-sauce tube and silicone stopper, this sushi tube keeps rolls fresh, portable, and leak-proof from the kitchen to the customer hand.

Whether you run a sushi chain, a convenience-store private label, a meal-kit service, or an airline catering program, the Holidaypac push-pop sushi tube gives you a premium, fully brandable package that stands out on shelf, protects the product, and composts at end-of-life. Every tube is made to order - shape, height, print, inner trays, and closure are all yours to define.

Why Brands Love This Sushi Tube

Eco-Friendly and Compostable
360gsm FSC Grade A core with PE-coated food liner. Plant-based inks, OEKO-approved adhesives, and fully recyclable where facilities exist.
Food-Grade Safety
SGS, FDA, and EU 1935/2004 certified. Direct food-contact safe with no odor transfer, no migration, and ready for both chilled and ambient display.
Full-Color Custom Printing
Offset CMYK plus Pantone spot colors, matte/gloss varnish, embossing, spot UV, hot-stamp foil, and soft-touch options on the outer body.
Leak-Proof Sauce System
Integrated 15ml food-grade PP soy-sauce tube with silicone stopper keeps soy, ponzu, or spicy mayo securely in place - no drips, no mess.

Product Gallery

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Full Product Specifications

Item Specification
Product NameCustom Eco-Friendly Push Pop Cardboard Paper Tube for Sushi
Primary UseSushi rolls, maki, temaki, sushi burritos, poke, push-pop cakes
Outer Layer130gsm Double-Sided White Cardboard (custom printable)
Structural Core360gsm Grade A FSC Core Board
Food-Contact Liner110gsm Food-Grade PE Coated Paper
Cylinder Body Inner Size51 x 220 mm
Cylinder Body Outer Size53 x 225 mm
Sauce Tube Volume15 ml
Sauce Tube Inner / Outer10 x 225 mm / 12 x 225 mm
ClosureFood-grade silicone sauce stopper plus rigid material cylinder lid
PrintingOffset CMYK, Pantone, matte/gloss, embossing, spot UV, foil
CertificationsFSC, FDA, SGS, ISO 9001, EU 1935/2004
MOQ5,000 pcs (flexible for stock sizes)
Packing100 pcs / carton
Carton Size58 x 48 x 35 cm
Gross Weight6.5 kg / carton
Lead TimeSamples 7-10 days. Mass production 20-25 days
ShippingSea, air, express. FOB Shenzhen / Ningbo. Door-to-door available.

Materials Engineered for Fresh Sushi

Sushi is unforgiving packaging territory. Rice releases moisture, nori softens under steam, and soy sauce is one of the most staining liquids a paper converter will ever meet. We engineered this push-pop tube as a three-layer laminate specifically to solve those problems without sacrificing sustainability.

130gsm Double-Sided Printable White Cardboard

The outer layer is a bright, double-coated 130gsm cardboard calibrated for vibrant offset printing. Whites stay white (no yellow tint under cold lights), blacks print dense, and Pantone brand colors hit Delta-E values our sushi clients love. Because it is printable on both faces, you can even brand the inside rim that the consumer sees when they pop the lid.

360gsm FSC Grade A Core Board

The structural core is what stops your tube from crushing inside delivery bags and bento totes. At 360gsm, our Grade A virgin kraft core delivers vertical compression strength well above typical paper tubes, while still flexing enough to survive a drop from counter height. Grade A fiber means clean edges, no visible specks, and an ultra-fine wound seam that disappears under print.

110gsm Food-Grade PE-Coated Liner

The inside is lined with 110gsm food-grade PE-coated paper that meets FDA 21 CFR 176.170 and EU 1935/2004. This is the barrier that keeps rice moisture from wicking into the board, prevents soy sauce staining if the sauce tube is ever disturbed, and neutralizes odor transfer. Our PE lamination is low-GSM (10g), so the board remains recyclable in many modern recovery streams.

Where This Tube Shines

  • Sushi chains and quick-service restaurants - Rebrand your classic temaki set with a walk-and-eat tube that finishes every ticket faster.
  • Supermarket grab-and-go - Stack more SKUs per chiller shelf with the vertical footprint of a 53mm tube.
  • Convenience-store private label - Cold-chain-ready packaging with tamper-evident closure options.
  • Meal-kit and subscription services - Ships flat, pops open in seconds, arrives Instagram-ready.
  • Catering and airline services - Unified portion control with soy-sauce dosing built in.
  • Event and festival catering - Reduce plate use and speed up serving lines at weddings, stadiums, and conventions.
  • Plant-based and vegan brands - A low-carbon paper alternative to PET cups and plastic domes.

Customize Every Detail

Holidaypac is a custom-only factory. Every push-pop sushi tube leaves the line built to your brand brief - no white-label shelf stock. Here is what you can specify:

Dimensions
Diameters 40-80mm, heights 150-260mm. Custom sizes welcome above 1,000 pcs.
Printing
Offset CMYK plus up to 2 Pantone spot colors. Water-based, soy-based, or UV-curable inks.
Finishes
Matte lamination, soft-touch, high-gloss UV, embossing, debossing, spot-UV, gold/silver/rose-gold foil.
Liner Options
Standard PE, plant-based PLA liner, aqueous barrier coating, aluminum-free coated paper.
Lids and Stoppers
Rigid paperboard lid, plant-fiber lid, PP clear lid with vent, or plug-top closure with tear strip.
Sauce Tube
15ml standard; 10-30ml custom. Food-grade PP body, silicone or LDPE tip.
Inserts
Paper pusher disk, wasabi cup, chopstick pocket, thermoform tray, wax-paper wrap.
Extras
QR-code campaigns, batch variable data, NFC tap-to-win labels, tamper seals.

From Design to Dispatch - Our 7-Step Process

  1. Brief and Structural Dieline. Share your art, dimensions, and sushi-roll size. Within 24 hours we return a free dieline, 3D render, and material recommendation.
  2. Digital Proof and Print Profile. We soft-proof your artwork in G7-calibrated CMYK, flag any color-critical spots, and share a FograCert-compliant PDF for your sign-off.
  3. Pre-Production Sample. Before mass production we hand-make a full-spec sample - real paper, real print, real soy-sauce tube - and ship it DHL in 7-10 days.
  4. Material QC. Every roll of board is incoming-inspected for GSM, moisture, and food-grade compliance. Non-conforming material is rejected before it hits the line.
  5. Production. Offset print, varnish, lamination, die-cut, spiral winding, assembly, soy-tube filling (optional) - all under one roof in our 18,000 square-meter BRC-standard plant.
  6. AQL 1.5 Final Inspection. Each carton is sampled against AQL 1.5 for dimensions, print registration, food-contact cleanliness, and drop-test performance.
  7. Logistics and Delivery. FOB Shenzhen or Ningbo, door-to-door FCA, or consolidated LCL. We handle export clearance and shipment tracking directly in your portal.

Sustainability That Stands Up to Audit

We know buyers are getting tougher questions on scope-3 emissions, plastic-tax exposure, and extended producer responsibility (EPR). Here is how this tube answers them:

  • FSC Mix Credit (FSC-C115748): All fiber sourced from certified well-managed forests.
  • Plastic content below 5 percent: Keeps your SKU under most EU plastic-packaging tax thresholds.
  • Home-compostable option: PLA-lined variant certified to EN 13432 and TUV OK Compost HOME.
  • Carbon footprint disclosed: We issue a per-SKU ISO 14067 cradle-to-gate LCA on request.
  • Low-migration inks: Sun Chemical and Flint food-safe inks - no mineral oils, no photo-initiators near food.
  • Recyclable design: Lid, sleeve, and sauce tube separate easily for curbside sorting.

Certifications and Compliance

Our sushi tube line is audited annually by SGS and has passed rigorous push-pop food-contact testing. Current certifications include:

FSC
Chain of Custody
FDA
21 CFR 176.170
SGS
Food-contact tested
ISO 9001
Quality management
ISO 14001
Environmental
BRC
Packaging standard
EU 1935/2004
Food contact
OK Compost
TUV (optional)

Pricing, MOQ and Lead Time

Because every order is custom, final pricing depends on size, finish, print complexity, and order volume. As a rule of thumb:

Order Volume Typical Unit Price Lead Time
5,000 - 9,999 pcsUSD 0.48 - 0.62 per pc20 - 25 days
10,000 - 29,999 pcsUSD 0.36 - 0.48 per pc25 - 30 days
30,000 - 99,999 pcsUSD 0.28 - 0.36 per pc30 - 35 days
100,000 plus pcsContact sales for tiered quote35 - 45 days

Indicative FOB Shenzhen pricing for standard 53 x 225 mm tubes with 4-color offset print, matte varnish, and PE-lined soy-sauce tube. Final quote confirmed after artwork review.

Frequently Asked Questions

Q1. Is this sushi tube really safe for direct food contact?
Yes. The inner 110gsm PE-coated paper is certified to FDA 21 CFR 176.170 and EU 1935/2004. Every production batch includes overall migration (OM) and specific migration (SM) testing. We retain test reports for 3 years and can include them with every shipment.
Q2. Can I order a small trial run before committing to 5,000 pcs?
Absolutely. We can produce a 500-1,000 pc pilot run using digital printing on the same board stock so your marketing, photography, and shelf-tests use real product. Digital pilots typically ship in 10-12 days.
Q3. How long does the tube keep sushi fresh?
Sushi shelf life depends on the recipe and cold chain, not the packaging. In a 2-4 Celsius chiller, our tube maintains nori crispness and rice texture for the full 24-hour industry-standard window. Pair it with a moisture-wicking pusher disk for 36-hour resilience.
Q4. Is the sauce tube refillable by my staff?
Yes. The PP tube ships empty (or pre-filled at our line under food-safety audit) and can be manually filled at your kitchen via a sealer. We can also supply a pneumatic filler for high-volume kitchens.
Q5. Do you offer design support if I do not have finished artwork?
Yes. Our in-house packaging design studio can develop full brand artwork, 3D renders, and shelf-presence mockups at no cost for orders above 20,000 pcs. For smaller orders, a flat USD 180 design fee covers up to 2 revisions.
Q6. Can you ship to the USA, EU, UK, Australia, or Middle East?
Yes. We ship daily to 40 plus countries. FOB Shenzhen, FOB Ningbo, and door-to-door DDP options are available. Our logistics team handles full export customs, FDA prior notice (US), and UKCA/UKNI documentation when needed.
Q7. Is this packaging suitable for freezer use?
Standard PE-lined tubes perform well down to 0 Celsius. For frozen applications, we offer a reinforced aqueous-coated version rated to minus 18 Celsius. Please specify freezer use during briefing so we can recommend the right liner.

Why Choose Holidaypac

Founded in 2003, Holidaypac is a specialist custom packaging manufacturer serving sushi restaurants, supermarkets, food brands, and foodservice distributors in 40 plus countries. Our 18,000 square-meter plant in Dongguan houses offset, flexo, digital, rotary-die, and food-grade lamination lines - all under one roof. Every month we ship more than 2 million food-contact packaging units, and our sushi push-pop tube line alone produces over 500,000 pieces monthly.

We are proud to be a trusted supplier for Fortune 500 food retailers, sushi chains across Asia Pacific, and leading subscription meal-kit brands. Our team includes in-house structural engineers, offset pressmen with 20 plus years of experience, and a dedicated food-contact compliance specialist. If you are looking for a partner who can balance speed, sustainability, and brand quality on a custom sushi tube project, we would love to talk.

Ready to Launch Your Custom Sushi Tube?

Get a free dieline, sample quote, and 3D mockup in 24 hours.

Email: Info@holidaypac.com   |   Web: www.holidaypac.com

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